Automobile Power Windows Manufacturer. Capabilities of the Test Rig are as
Can scan 36 channels in real time
Voltage drop measured using Data Acquisition Device for all 36 Channels in
Force Measurement of individual Switch Possible.
In all 10 detents provided so that any kind of Power Window Switch could
Continuous operations using Servo Motor thus ensuring reliability
Entire test rig can be placed in an Endurance Chamber to check the Switch
at High and Low Temperature as well as humidity
Reports of all the above parameters made.
This Auto Feeder for Press machine was developed to
make a manual press machine and automatic one. Key Features after
automation were as follows:
Eliminated human completely from the running line. Thus saved any serious
injuries that can occur in any press machine
Reduced wastage or scrap. Consistency in scrap.
Only unskilled labour required. That too only in loading the sheet metal
Could run 24/7 consitently.
This machine is a demonstration of machine vision at
work. Key features of this machine are;
Visual inspection of components that are going to be assembled, before
they are being press fitted in the housing assembly.
Poka – Yoke of missing parts, done automatically by camera
Automatic activation of cylinder if components are assembled OK.
OK/NOK displayed on screen along with fault identification
Ensuring no faulty parts are passed on to the next assembly.
This machine is a demonstration of machine vision +
PLC automation at work. Key features of this machine are;
Checking of the auto component for its required parameters such as
continuity, voltage drop, current
Checking the sequence of the assembled product
Checking for latched/unlatched state
Machine vision of the object,
To check correct knob being assembled,
Led Interchange Check
Confirmation of OK part with auto Dot Mark / Batch Mark/ Barcode Print
This machine is a Universal Combi Switch tester - Mock Up Tester ØAll
in one unit to check variety of Combi Switches that are used in Cars
On Load Testing and Continuity testing possible ØLow
current as well as High current switch testing possible Ø
Different Load Indicators for Hi / Lo current switches ØUpto
30 functions can be checked in single test rig along with resistive
based switch testing ØEasy
change over of actual load using the actual vehicle loads like lights,
motors etc ØState
of art PLC based system to mimic vehicle level condition, like
flashing left and right turn, waiting on INT position, etc ØEasy
Operator Interface to select different Combi Sw via simple touch ØRPM
at which auto-cancellation takes place is shown on the HMI Ø
System capable of checking both 12V / 24V switches ØEasy
This machine is a Automatic End of Line Testing Machine- For Ignition
Lock Set ØFully
automatic machine to check various varieties of Ignition Lock - Set's
Barcode and Ping Marking machine integration (Poka -Yoke)
Key insertion removal with pneumatic gripper mechanism Ø
Continuity vs angle, Torque vs angle and Displacement vs Angle plotted
Linear and Rotational Servo driven mechanism for absolute accuracy
This machine is a Semi -Automatic End of Line Testing Machine- For
Combi Switch Testing Ø
Checks for Continuity of each function in a pre-determined sequence.
On- Load testing along with several Poka-Yoke's
to determine switch's quality
Safety Curtain Sensor's to safe guard operator safety. Ø
Auto-Cancellation mechanism to check cam cancellation during turn
Barcoding and report generation facility on OK condition.
158/B/6/3 Next to Patil Clinic, Kharalwadi, Pimpri, Pune :